Resources
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Free guides and tools your teams can use today, plus a free AI assessment.
Free tools & guides
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Practical introductions to the Lean methods our clients use most — where to start, what to measure, and how to make improvements stick.
Safety Walk
A structured leader walk template — observe conditions and behaviours, talk to the people doing the work, and remove barriers.
How to use the Safety WalkQuality Layered Process Audit
Confirm the critical few controls are followed every shift — operators daily, supervisors weekly, managers monthly.
How to use the Quality Layered Process AuditPriority Matrix
Score every initiative on impact and implementation effort, then decide what to execute now, plan, defer or challenge.
How to use the Priority MatrixPDCA Cycle
Plan, Do, Check, Act — the smallest complete unit of improvement, with the Check and Act steps teams usually skip.
How to use the PDCA CycleIdea Submission
A one-page form that makes it effortless for people at the machine to raise ideas — and commits you to answering every one.
How to use the Idea Submission
How you can use these
ROPEX guides and templates are free for internal use inside your organization. You may not:
- Resell them
- Publish them
- Give them to unrelated organizations
- Remove ROPEX attribution
- Repackage them as your own methodology
- Create a competing commercial product from them
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